Various Processes Of Extrusion: It's Uses, Pros & Cons And Various Instruments & Machinery Used


The process of extrusion has numerous types, and one of them is referred to as plastic extrusion. In this method, raw plastic is used and transformed to produce many things such as rods, seals, plastic tubing, adhesive tape and plastic sheets by using equipments like plastic extruders.

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A few of the most commonly used plastic items in plastic extrusion are nylon, polycarbonate, acetal, polyethylene, ABS or acrylonitrile butadiene styrene & acrylic.

What are the forms of plastic extrusion?

1. Blown film extrusion

This technique is used when you wish to manufacture plastic films to make shopping bags and objects similar to that. It's normally similar to an ordinary extrusion except for the die. In this process, the die used is like an upright cylinder which has a round opening that can be as little as a couple of centimeters in diameter to as large as at least 3 meters. One benefit of this method is the quality variations it can offer.

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2. Sheet or film extrusion

In this process, the materials are cooled by pulling them through a number of cooling rolls. They're also able to attain the preferred surface texture and sheet thickness via this method. A technique that follows this special extrusion process is referred to as thermoforming, in which a sheet is open to heat until it turns into soft plastic so you can mold it into any shape. But, if you're gonna use vacuum when doing this, the process is generally known as vacuum forming.

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3. Tubing extrusion

In this technique, plastic extruders are used to create tubes such as medical tubing and drinking straws. It is also like ordinary extrusion except for the die. In this instance, a mandrel or pin is used to extrude hollow areas. You can use one or a few die based on the number of lumens or holes necessary.

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4. Compound extrusion

This technique uses one or a mixture of several polymers to make plastic compounds. You might use powder, liquid or pellets as feeds for injection molding & extrusion. Machinery are very useful if you choose to use this method. You may get those little laboratory machines or those large extruders found in large industries.

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Those are just 4 of the numerous extrusion processes known now. They've developed and enhanced over the years. Each of them has its own pros and cons over the others. Each also needs different types of tools.

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